Fine material washer

Screening-washing plant

SCREEN

KPI-JCI 5' x 14 3-deck, 10°, wet vibrating screen

• V-belt drive assembly with 20-HP, 1800 RPM motor


• Hucmagnetic seperator before primary crusherk-bolted assembly


• 5/16″ plate steel side plates


• Two (2) 110-mm bearings


• External eccentric flywheels with bolt-in weights


• Eight (8) coil spring suspension system


• Side tension drawbar screen cloth retention method (screen cloth is optional)


• Screen operates at 10° angle with a shaft speed of approx. 900 rpm

FINE MATERIAL WASHER

KPI-JCI Model 5036-25S (36″ single) fine material washer

• Tank is of 3/16″ (sides and bottom) and 3/8″ (rear end plate) welded plate steel construction and contains a curved bottom with integral rising current manifold (4″ dia. inlet)


• Large undisturbed pool location with adjustable weir boards and overflow flume with 10″ dia outlet


• Double pitch, solid flight spiral assembly with normal AR steel inner wear shoes and normal urethane outer wear shoes


• Greaseable, externally mounted Dodge Imperial E tail end flange bearing; greaseable Dodge pillow block head finish bearing


• Lower end seal - chrome plated stainless wear sleeve, leak-proof bellows kind rubber seal and secondary grease seal


• High efficiency v-belt drive assembly consists of 15-HP TEFC motor and Dodge TA-II double reduction shaft mount reducer


• Tapered discharge chute set at 45° angle to grade See Model 5036-25S Spec Sheet for additional information

STRUCTURAL SUPPORT

• Steel 8″ wide-flange help columns and 8″ wide-flange skid runners on every single side


• Broken down for shipment and match-marked for simplicity of assembly within the field

WATER SYSTEM

• All water plumbing to a single 6″ inlet situated near the tail finish in the fine material washer


• Fine material washer manifold contains a 4″ butterfly valve, 4″ swing check valve and pressure gauge


• 1″ chase water plumbing with gate valve


• Screen manifold with flow manage valves for your spray bars


• Twelve (12) spray bars every with nine (9) 7.0 gpm (@ 40 psi) spray nozzles


• 3″ connection on screen manifold for the optional feed box

SCREEN CHUTES / FINES HOPPER

• 3/16″ A36 welded plate steel construction


• Chutes allow for positioning of 3 (3) radial stackers below the chutes


• Fines hopper transitions to the feed box from the 36″ single fine material washer

ACCESS

• 24″ wide access platform with 1-1/2″ OD handrails and toeboards over the feed end and both sides of the screen


• Ladder access from grade which can be located on each side with the plant

PHYSICAL / OPERATING CHARACTERISTICS

• Feed Material Size - Usually 6″ minus


• Capacity - Approximately 200 TPH (determined by feed gradation and desired products)


• Water Specifications - Up to 700 gpm (determined by feed gradation and desired merchandise)


• Operating Dimensions:Length 37'-9-1/2″ overall,Width 11'-6″,Height 17'-7″ with no feed box / 20'-5″ with feedbox


• Loads

Overall 32,300 lbs Note individual plant weights will vary influenced by alternatives included

OPTIONAL EQUIPMENT

• AR or urethane chute and hopper put on liners


• Fixed feed box with header pipes


• Wire mesh or urethane screen media


• Electrical package


• Blending gates


• Stair access vs. ladder access


• Roll-away best & middle deck overs chutes